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Sort It and Store It

  • Reduced costs by 1.5 million USD a year.
  • Assembly line re-engineering allowed the factory to reduce the number of production operators by 40%.
  • Increased capacity resulted in 1.5 million USD in additional profit.
  • Estimated time for return on investment: 1.5 months.

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  • Doubled the capacity in 4 months, and then went on to 4X capacity.
  • Increased the on-time shipment rate from 39% to 65%.
  • Reduced monthly costs by 850,000 RMB ($135,000) through less rework, less scrap, higher productivity, and less delays.
  • Inventory levels decreased by nearly 5 million RMB ($790,000).
  • Estimated time for return on investment: 2.5 months

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  • Improved factory cash position by 3,450,000 RMB ($550,000).
  • On-time shipments increased from 39% to 65%.
  • Scrap rate reduced by 30%.
  • Lowered production costs by cutting 100 operators, but preserved the same production rate.
  • Estimated time for return on investment: 4 months.

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Our Industry Specializations

CMC's manufacturing consultants have experience of working in the majority of manufacturing fields, but we have a particularly strong focus on:

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Manufacturing Consulting For Performance Improvement

We typically work on engagements of 3-12 months with our consultants at your facility several days a week. Our engagement managers provide guidance, and our technical consultants provide the type of assistance necessary to reach your objectives.

In particular, we offer:

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Consultancy Practice Areas Our firm includes the competencies necessary for driving the most common types of improvement projects in a manufacturing company. We support clients in the following areas:

 

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General MotorsAppleThyssenkruppShellMarks & Spencers
In addition to numerous medium-sized chains where management have been committed to change

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CMC's consultancy practice areas
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